Value to the Customer For an industrial customer, having a contractor that can do design work, perform the installation, and start up the new installation is valuable. Throw in the added dimension of being able to do this from micro controllers and programming, to 15kV substation design and installation, this is very valuable. And the cherry on top is 24/7 service. Now that’s a winning combination. This is what IAS and Shaw Electric recently did at a large food grade manufacturing facility. The pictures show our folks providing both design and construction activities, as well as performing preventive maintenance activities. Adam Fraise (Below – Left) and Mitch ‘Smell the’ Coffey (Below – Right), our jack of all trades crew. Alex McRoy installing IR windows for future thermography surveys. (Below – Left) Even Darin Maynard ‘Ferguson’ from the warehouse got in on the action! (Below – Right) Mark Johnson said the breaker testing would be done in a snap. Was he hoping for a genie? (Below – Left) Matt Lanhart’s reaction when learning that Stephen would be testing Matt’s terminations (Below – Right) Josh and Stephen deciphering a transformer fan controller before installation.(Below – Left) Steve Garthaus, our drafter, pitched in for the big outage day. No AC and computers today, Steve! (Below – Right) Please tell your customers that Shaw Electric and IAS can bring total design, installation, and service for their electrical needs! Ken Deering...
Learn MoreCommissioning Assistance When a new plant is constructed, a big step to bringing the plant into production is to commission the new equipment, and make sure it all works as designed. Recently, a new plant, whose power distribution system was designed by IAS, was nearing the end of the construction phase. The distributed control system integrator was new to network controls with a smart Schneider motor control center. So the integrator and customer requested IAS help to configure the computers in the motor control center and help the integrator establish communications. Above is Jimmy, an IAS engineer, and above right is Edgar, an intern, who were tasked to help the DCS vendor. They worked with experts from both companies to optimize communications and confirm wiring. With IAS assistance, startup challenges are being overcome, and the customer is closer to getting a plant that is checked out and ready for production. Please tell your customers that IAS has the knowledge and capability to test and commission new equipment. May the new plant have excellent production for many years! Ken Deering...
Learn MoreSafety Controls Design Build The IAS Story Recently, an IAS customer bought a new machine, involving a door and a screw conveyor. Unfortunately, the machine door switch and screw conveyor controls did not meet current safety standards. IAS engineers noticed the deficiency, and brought it to the customer’s attention. They asked IAS to correctly install safety equipment on the machine to bring it up to current codes. Here you see one of our interns, Edgar, constructing a machine safety panel, which applies rated safety components to equipment. IAS designed and fabricated the proper safety controls for the equipment. The site’s electrician will install the system according to IAS prints. Please tell your customers that IAS has the knowledge and capability to bring equipment up to current safety standards, including assessment, design, installation, and testing. Ken Deering...
Learn MoreBradley Attack! For those of you who believe that IAS only hires engineers from Iowa State, then here is some jarring reality news – IAS has 2 engineering interns from Bradley University! What’s that all about? Well, we needed some summer engineering help and we found 2 eager young college students that were looking for summer engineering work. The equation balanced for both parties, so here they are. Edgar (Left) is from the Quad Cities area, and is from a family of 3 other children. He enjoys computers and helping folks, and actually did that job at a local retailer in Moline. He’s a fisherman, so he can probably exaggerate, too. Edgar has worked hard on his studies at Bradley, and is looking forward to graduating in May, 2017 or perhaps sooner if the chips land the right way. Cameron, (Right) shown here with his panel building mentor, Mike, is from Central Illinois, east of Peoria. Cameron is a soccer player from high school, and also ran track. He looks like he is in pretty good shape, so I wouldn’t suggest you challenge him to a race. Cameron will be graduating in May, 2017. Stop by and introduce yourself to Edgar and Cameron. Their office is next to Jimmy Skadal. Help these Illinoisians feel welcome at IAS/Shaw Electric, even if you’re an Iowa State fan! Ken Deering...
Learn MorePanel Panoply Well, they’re at it again. The IAS three musketeers of Josh Kruse, Steve Garthaus, and Mark Johnson are designing and building up a storm of control panels for a customer’s new process. Josh plays the role of chief engineer and designer, whipping up the plans to control the equipment, and programming the industrial computer to do so. Steve is the computer jockey, getting the designs into CAD and on to paper to build. Mark reprises his role of the builder, bringing the control design to real life. Josh, Steve, and Mark are all seasoned guys, with around 50 years of experience all told. They’ve tilted at many control and design challenges over the years, and they put out excellent results. Eric Holst and the Shaw fellers are going to be doing the field installation and wiring. When it’s show time, Josh will be there for check out and commissioning of the system. Please pass along to your customers our terrific ability to design, build, and install control systems! Josh Kruse, Chief Engineer and Designer (above). Steve Garthaus, Computer Jockey (below). Mark “Funky” Johnson, The Builder (above). Ken Deering...
Learn MoreAcceptance Testing If you hire a mechanic to fix your car, how do you know if their work is acceptable? You check it out, right? You look it over carefully, you give it a test spin, you may look under the hood, and you may keep your eyes and ears open to make sure there aren’t any weird noises or dashboard lights. So, how do our customers know if what Shaw Electric or IAS installs is acceptable? They check it out, or often, they hire someone that has the knowledge and expertise to check it out. Or, the customer might ask for testing results, which is where IAS comes in. Stephen Mahieu is IAS’s Field Service Supervisor, who performs acceptance testing to ensure the installation is done well. Shaw Electric jobs are acceptance tested as a matter of good practice. Here’s some of what is expected by Bob Shaw on Shaw Electric jobs: For services, test ground resistance and check grounding connections, check panel connections and bus work, and check for surge arrestor. For cables, meggering, hi pot testing for high voltage cables, and visual examination. For breakers, test trip units and check settings. For high voltage transformers, test ground resistance, check connections, check for physical protection, and megger test. For medium voltage gear, check connections and bus work, megger, and check terminations. Visually check the installation. After systems are energized and loaded,...
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